2024/3/22
When the diesel generator set is running, the most common failure problem is "three leaks", namely water leakage, oil leakage, and air leakage. The three leakage failures will directly affect the technical status of the diesel generator set, causing accelerated wear of the unit's components, difficulty in starting, increased fuel consumption, and reduced power, which will lead to frequent unit failures. Therefore, users should pay attention to it and conduct timely inspections and eliminations when encountering the "three leakage" problems.
After many years of maintenance experience, Heyuan Zhongdian has concluded that when users strictly abide by the five-word punctuality of "strict, clean, wipe, grind, and tighten", they can effectively avoid the three-leakage problem of diesel generator sets. These five-word rules are very comprehensive and can prevent failures during the daily use of generator sets. Proper use can reduce the failure rate and improve the efficiency or service life of diesel generator sets. The details are as follows:
1. strict
Strict requirements must be followed for the disassembly and installation of diesel generator parts and components, operating procedures must be followed, and random knocking is strictly prohibited. For example, when tightening bolts, tighten them in order and several times. Do not tighten them randomly to prevent deformation of parts.
2. Clean
The parts of the diesel generator set must be cleaned before assembly to prevent impurities from being mixed in. If very small debris is mixed into the contact zone between the oil delivery valve and the valve seat, it will not only cause oil leakage, but also directly affect the operation of the generator.
3. wipe
Apply asbestos oil to asbestos pads, paper pads, various screw plugs and oil leaks. When applying asbestos oil, it should be thin and even, not too thick, and do not apply to the entire surface of the pad, only the area where the oil leaks.
4. Grind
The function of grinding or milling the joint surfaces of diesel generator set parts is to restore the smoothness and precision of the surface so that the oil pipe joints or gaskets can remain sealed and prevent oil leakage after grinding.
5. tight
The tightness of the sealing device of the unit must be appropriate and cannot be too tight or too loose. For example, the various contact surfaces and sealing nuts of the diesel engine unit must maintain appropriate tightness.
Doing a good job in the daily maintenance of the diesel generator set, and promptly finding out the cause and solving the problem when encountering "three leaks" can ensure the safety of users, and at the same time reduce unnecessary repairs of the diesel generator set, which can help extend the service life of the unit and reduce operating costs.
If you have any questions, please consult Anhui Heyuan Zhongdian. Anhui Heyuan Zhongdian engineers will answer all your questions wholeheartedly.
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